» Mechanical Vapor Compression

Mechanical Vapor Compression (MVC) is a thermal desalination technology in which water is evaporated at low pressure and the generated vapor is mechanically compressed to a higher pressure increasing its temperature. Releasing the latent heat through condensation drives the further evaporation.

Unlike conventional thermal systems (e.g., MED), MVC:

  • Does not require external steam
  • Relies mainly on electrical energy for the compressor
  • Achieves high energy efficiency through internal heat recovery

Main Equipment:

1. Evaporator/Condenser

  • Usually falling film or forced circulation
  • Materials: –

           1) Titanium (seawater)         

           2) Duplex stainless steel

2. Compressor

  • Largest energy consumer
  • Typically centrifugal type

3. Heat Exchangers

  • Plate or shell-and-tube
  • Functions: –

           1) Feed preheating        

           2) Energy recovery

4. Pumps

  • Feed pump
  • Brine circulation pump
  • Distillate pump

Typical Performance Parameters

Parameter                                                          Typical Range

Capacity:                                                            100 – 5,000 m³/day (per unit)

Recovery                                                            30 – 50% depending on feedwater salinity 

Specific Energy Consumption (SEC)                  7 – 15 kWh/m³

Product Water Quality                                      < 10 ppm TDS

Operating Temperature                                      60 – 90°C

Advantages:

  • Latent heat is reused
  • No external steam required
  • Robust to variations in feed quality
  • Handles: –

           1) Feed with high Handles: salinity        

           2) Feed with high fouling potential

  • High purity water with near-distilled water quality output (<10 ppm TDS)
  • Compared to RO systems

           1) Low chemical dependency        

           2) Easy to operate and maintain

           3) Lower requirements re feed pretreatment

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